Consolidated Technologies, Inc.
Providing Cast and Molded Parts for
Buyers and Product Design Engineers
Sand Casting-Investment Casting-Die Casting-Permanent Mold-Lost Foam- Metal Injection Molding-RIM
Plastic Injection Molding- Plaster Mold-Plastic Parts-Cast/Machined Tools-Titanium-Magnesium-Austempered Ductile Iron
Lost Foam Casting Process -
Design and Technical Information
MINIMUM WALL THICKNESS
Alloy
Small Area
(.25 X .25)
Normal
Copper
Ductile Iron
Aluminum
300 Series Stainless
Cobalt Alloys
400 Series Stainless
Carbon Steel
.070"
.160"
CONCENTRICITY
Outside Diameter
Inside Dia.
1"
2"
4"
6"
10"
.813"
1.750"
3.875"
5.875"
9.750"
.008"
.010"
.015"
.022"
.030"
LINEAR TOLERANCE
up to 1/2"
up to 1"
up to 2"
up to 3"
up to 4"
5" to 10"
max
variation
± .007"
± .010"
± .013
± .016
± .019"
Add
.003"
each addl inch
± .040
± .003"
± .005"
± .008"
± .012"
Add .001" each addl inch
FLATNESS
15"
± .015
± .025"
± .035"
STRAIGHTNESS
Length
Total Indicator Reading
2" or less
2" - 4"
4" - 6"
6" - 8"
8" - 10"
10" - 12"
.020"
.040"
.050"
LENGTH TO DIAMETER GUIDELINES
Hole Dia.
Blind Hole
Max Length Thru Hole
.060"
.090"
.125"
.187"
.250"
.375"
.500"
.000" - .030"
.030"-.090"
.060"-.250"
.250"-.375"
.375"-.500"
.625"-1.000"
.750"-1.500"
.060"-.180"
.250"-.750"
.500"-1.250"
.750"-1.750"
1.000"-2.500"
1.500"-4.500"
1.500"-5.000"
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